Printed Double Wall Coffee Cups

Available in common capacities ranging from 4 oz to 22 oz. The cups can be paired with flat PS or PP lids, or with sip-through (direct-drinking) lids. Ideal for coffee chains, office breakrooms, hotel guest rooms, and trade shows.

Quantity

Minimum order quantity:30000pieces

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Custom Printed Double Wall Cups

Custom printed double wall cups are food-grade paper cups featuring brand

printing on the exterior and a hollow air gap between two layers of paper, which provides thermal insulation.
These cups consist of three components: an inner PE-coated paper layer, an outer printed paper layer,

and a hollow insulating layer. They are available in common capacities ranging from 4 oz to 22 oz

and can be paired with flat or sip-through lids made of PS or PP.

They are ideal for settings such as coffee chains, office breakrooms, hotel guest rooms, and promotional sampling

events—anywhere a solution is needed that keeps hot drinks comfortable to hold while providing a surface for branding.
Unlike the alternative of using a single-walled cup with a separate corrugated sleeve,

the double-walled design integrates the insulation directly into the cup itself.

This eliminates the need to attach a sleeve when serving, streamlining the workflow at the service counter.

Furthermore, the entire exterior surface is available for printing, offering ample space for logos,

flavor labels, and promotional information.

Custom Double Wall Coffee Cups: Structure Defines the Experience

The core distinction of custom double wall coffee cups lies in the cup wall structure,

rather than the printed design. The inner layer—which comes into direct contact with the

beverage—is typically made from 280–320 gsm food-grade virgin wood pulp paper, coated on one side.

The outer layer, which serves as the printing surface, uses 250–300 gsm paper.

A 1–2 mm air gap is maintained between the two layers; this air pocket acts as an insulator,

significantly reducing heat transfer. When filled with a hot Americano (85–95°C), the outer wall remains

cool enough to be held comfortably for 3–5 minutes without the need for a protective sleeve.

Customization focuses on four key aspects:
First, capacity and rim diameter: 8 oz, 12 oz, and 16 oz are the most

common sizes for coffee shops, while 20 oz is typically used for cold or iced beverages.
Second, cup shape: options include standard straight-walled, tapered (wider at the top,

narrower at the bottom), and thick-rimmed designs with rolled edges. The rim diameter determines which lids will fit.
Third, lining material: PE (polyethylene) lining is suitable for hot drinks,

while PLA (polylactic acid)—a bio-based material—is designed for cold or moderately warm beverages.

The choice depends on the temperature of the drink and any composting requirements.
Fourth, accessories: items such as flat lids, domed lids, sip-through lids,

or leak-proof paper lids must be verified alongside the cup rim dimensions.

Finalizing these specifications during the prototyping phase prevents costly rework—such

as ill-fitting lids or misaligned printing—during mass production.

Custom Double Wall Coffee Cups Size

Size	Dimenslon	Packing Qty	Carton Dimension
4oz	624463	500	32.52642.5
7oz	725378	500	383141
8oz	805692	500	413344
8oz-B	905886	500	463743
10OZ	906095	500	503347
10oz-B	9060100	500	463739
12OZ	9060110	500	463752
16OZ	9060132	500	463758
20OZ	9060152	500	463769.5
220Z	9060168	500	463773

Product Advantages and Key Features

The structural and technical advantages of custom double wall coffee cups ultimately

impact three key operational metrics for retail stores: service efficiency, brand recognition,

and the total cost per cup. The following six points are essential criteria to

consider during the procurement evaluation process.
✦Hollow insulation (heat protection): A 1–2 mm air gap eliminates the need for separate cup sleeves,

streamlining service and increasing efficiency at the coffee bar.
✦Reinforced double-layer structure: Offers superior compression resistance,

ensuring the cup rim retains its circular shape even after long-distance transport or frequent handling.
✦ Full-surface printing: The entire exterior—from rim to base—can be printed,

allowing for the seamless integration of logos, flavor-coding, and promotional QR codes.
✦Food-grade materials (no interior printing): The inner layer consists of virgin wood-pulp paper with a single-sided coating;

since ink is applied only to the exterior, the risk of food-contact contamination is minimized.
✦Versatile for hot and cold beverages: Available with PE coating for hot drinks or PLA coating for cold drinks,

allowing a single cup design to cover your entire year-round menu.
✦Recyclability and plastic reduction: Designed with a paper-based structure and water-based inks to

facilitate entry into paper recycling streams; for composting requirements,

the design can be switched to a PLA-based system.

Choosing custom double wall coffee cups is, in essence,

selecting a comprehensive solution that balances thermal insulation, print quality, and supply reliability.
By clearly defining specifications—such as capacity, lining (coating), printing method,

and minimum order quantity (MOQ)—during the sampling phase, and aligning production schedules with your store’s operational pace,

these cups become more than just simple consumables;

they transform into essential brand assets that speak for your business every single day.
If you would like a detailed cost analysis—factoring in specific capacities, print versions,

and landed costs—please share your store’s usage volume and target market.

We will then provide a tailored proposal based on your specific batch requirements.

1. Do you have your own factory?

Yes, we are a professional manufacturer. We own a factory in Wuhan City, Hubei Province. Established in 2006, our facility has a massive annual production capacity of over 9 billion pieces.

2. Can I get a sample before placing a bulk order?

Absolutely. We understand the importance of quality control. We have a range of quality samples available with different techniques applied for your reference. You only need to pay the shipping cost to receive them, and we ship to all countries.

3. What can you buy from us?

We offer a comprehensive range of disposable tableware and packaging solutions, including:

Paper Cups & Paper Bowls.
Paper Bags.
Drinking Straws.
Paper Plates
Paper Raw Materials.
Paper Plates
Sugarcane (Bagasse) Tableware.
Disposable Cutlery
Paper Raw Materials
Lids and more.

4. Why should you buy from us instead of other suppliers?

You should choose us because of our advanced manufacturing capabilities and strict quality control. Our factory is equipped with:

Corrugated Paper Machine.
PE and PLA Coating Machines.
Printing Machines (capable of up to 7 colors).
100 High-Speed Forming Machines operating in controlled dust-free environments
Furthermore, we hold international certifications to guarantee our quality and reliability, including ISO 9001/14001/18001, LFGB, BV, SGS, and FSC certificates.

5. Can you print my logo on your paper packaging containers?

Yes, we offer custom printing services. Please notify us formally before production begins. We will first confirm the design and create a sample for your approval to ensure it meets your expectations.

6.What materials are used to produce your products?

We primarily use food-grade materials, including virgin paperboard with PE coating for waterproofing, as well as environmentally friendly PLA (cornstarch) coating. We also offer sugarcane (bagasse) pulp products. All materials are safe for direct food contact.

7.Are your products environmentally friendly or compostable?

Yes, sustainability is a key focus for us. We offer multiple eco-friendly options

Paper products are made from renewable resources and are recyclable.
PLA coated products are industrially compostable.
Sugarcane (Bagasse) products are made from 100% natural agricultural fiber and are both compostable and microwave-safe.
Our FSC certification ensures our paper comes from responsibly managed forests.

Do you provide OEM (Original Equipment Manufacturer) service?

Yes, we strongly support OEM. We can customize not only the logo printing but also the product size, shape, and even packaging design to meet your specific brand needs. Just share your ideas or drawings with us.

FAQ